Process Engineer Automotive Manufacturing

Key Responsibilities - Develop, review, and implement Control Plans and PFMEA/FMEA documentation.

  • Create and maintain Bills of Materials (BOMs).
  • Develop and update Work Instructions, Standard Operating Procedures (SOPs), Inspection Standards, Forms, Guidelines, and Process Flow Charts.
  • Ensure documentation complies with OEM requirements, IATF 16949, ISO 14001, and other applicable standards.
  • Maintain effective shop floor document and record control.
  • Conduct process and product-related training for production personnel.
  • Record, analyse, and validate manufacturing data using statistical and analytical tools.
  • Support internal and external process audits.
  • Develop and implement inspection standards and process documentation.
  • Ensure products and supplier components are approved prior to production.
  • Conduct product audits, layout inspections, production trials, capability studies, capacity studies, and product validations.
  • Develop, implement, and monitor Statistical Process Control (SPC) methodologies.
  • Monitor process performance against defined process parameters and implement corrective actions where required.
  • Verify new parts and engineering changes before implementation.
  • Ensure compliance with OEM customer-specific requirements.
  • Identify process improvement opportunities and implement best practices.
  • Drive Lean Manufacturing and Continuous Improvement initiatives to improve quality, productivity, and efficiency.

Minimum

Requirements - National Diploma or Degree in Mechanical, Industrial, Manufacturing, or a related Engineering discipline.

  • Experience as a Process Engineer within the automotive manufacturing industry.
  • Experience developing, reviewing, and implementing Control Plans and PFMEA/FMEA (IQRM software advantageous).
  • Experience creating and maintaining Bills of Materials (BOMs).
  • Good understanding of OEM customer-specific requirements.
  • Knowledge of Lean Manufacturing and Continuous Improvement methodologies.
  • Strong analytical, problem-solving, and communication skills.
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